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DAWSON
Innovations and Beyond: Exploring the 10L Spray Bottle Extrusion Blow Molding Machine
While the 10L Spray Bottle Extrusion Blow Molding Machine has already made a significant mark in the plastic manufacturing landscape, there's a wealth of innovation and untapped potential that deserves deeper exploration. Beyond the basic working principles and common features, this machine continues to evolve, adapting to new challenges and opening up new possibilities for various industries.
In recent years, design innovations have been a driving force behind the improved performance of 10L Spray Bottle Extrusion Blow Molding Machines. One notable innovation is the integration of modular design. Manufacturers are now creating machines with modular components, allowing for easier customization and quick changeovers. For example, the extruder, die head, and clamping unit can be swapped out or modified with relative ease, enabling the machine to produce different types of 10L spray bottles with varying neck finishes, shapes, and functionalities in a short period of time. This modular approach not only reduces downtime during product transitions but also makes maintenance and upgrades more convenient.
Another design breakthrough is the implementation of ergonomic features in the machine's structure. Operators spend long hours working with these machines, and ergonomic design helps reduce fatigue and improve safety. Control panels are now positioned at a comfortable height and angle, with intuitive layouts that minimize the need for operators to stretch or reach awkwardly. Safety guards are designed to be easily accessible for maintenance while providing maximum protection against potential hazards. Additionally, the machine's footprint has been optimized in some models, making it more space-efficient, which is particularly beneficial for factories with limited floor space.
The ability to handle a wide range of materials is crucial for the 10L Spray Bottle Extrusion Blow Molding Machine, and recent advancements have expanded its material adaptability beyond traditional plastics. One of the most exciting developments is the machine's capacity to process bio-based plastics. Materials such as polylactic acid (PLA) and polyhydroxyalkanoates (PHA), derived from renewable resources like corn starch and sugarcane, are now being successfully used in these machines to produce 10L spray bottles. This not only reduces the reliance on fossil fuels but also results in bottles that are more environmentally friendly, as they are biodegradable under certain conditions.
Furthermore, the machine can now handle blended materials with enhanced properties. For instance, a blend of polyethylene and a small percentage of recycled plastic can be processed without compromising the quality of the final 10L spray bottle. The machine's extrusion system has been fine-tuned to handle the varying melt viscosities of these blends, ensuring uniform melting and extrusion. This opens up opportunities for manufacturers to meet sustainability goals by incorporating more recycled content into their products while maintaining the required strength, durability, and chemical resistance of the bottles.
Proper maintenance is essential for ensuring the long-term performance and consistent output of the 10L Spray Bottle Extrusion Blow Molding Machine. Innovations in maintenance practices and monitoring systems have made it easier to keep these machines in optimal condition. Predictive maintenance is one such advancement that is gaining traction. Sensors installed throughout the machine continuously monitor various parameters such as temperature, pressure, vibration, and motor current. This data is analyzed in real-time using advanced algorithms, which can detect early signs of potential issues before they lead to machine failure. For example, a slight increase in vibration in the extruder's screw could indicate wear, and the system can alert maintenance personnel to schedule a check-up, preventing unplanned downtime.
Another aspect of maintenance that has seen improvement is the ease of cleaning. The interior components of the machine, especially the extruder barrel and die head, can accumulate residual plastic over time, which can affect the quality of the parison and the final bottle. New cleaning technologies, such as in-place cleaning (CIP) systems, are being integrated into some models. These systems use specialized cleaning solutions and high-pressure water jets to remove residual plastic without the need for disassembling the machine, saving time and reducing the risk of damage during cleaning.
The future of the 10L Spray Bottle Extrusion Blow Molding Machine looks promising, with several emerging technologies and expanding applications on the horizon. One area of growth is in the medical and pharmaceutical industries. While 10L spray bottles are not typically used for direct drug storage, they are finding applications in the packaging of large-volume medical cleaning solutions, disinfectants, and laboratory reagents. The machine's ability to produce bottles with high precision and cleanroom compatibility is making this possible. Manufacturers are developing machines that can operate in controlled environments, with features such as HEPA filtration systems and stainless-steel components that are easy to sanitize.
| Parameters | Units | DSB70-10L | DSB80-10L |
| Screw diameter | mm | 70 | 80 |
| ScrewL/Dratio | - | 24 | 24 |
| ScrewRPM(50HZ) | r/mm | 10-70 | 10-60 |
| Extrusion capacity per hour(PE) | kg/h | 70 | 110 |
| Number of heaters | - | 3 | 4 |
| Opening stoke | mm | 600 | 600 |
| Platen size | mm | 450*520 | 450*520 |
| Clamping stoke | mm | 200-650 | 200-650 |
| Clamping force | KN | 110 | 110 |
| Dry cycle time | S | 9 | 14 |
| Cooling water pressure | Mpa | 0.2-0.3 | 0.2-0.3 |
| Cooling water consumption | L/min | 60 | 60 |
| Air pressure | Mpa | 0.8 | 0.8 |
| Compressed air consumption | m³/min | 0.8 | 0.8 |
| Machine Dimension(LxWxH) | mm | 3800x2100X2950 | 4000x3100X3150 |
| Machine net weight | T | 7 | 10.2 |
| Double head central distance | mm | 200 | 200 |
| Triple head central distance | mm | 150 | 50 |
| Four head central distance | mm | 100 | 100 |
| Power Unit | |||
| Extrusion motor | KW | 22 | 30 |
| Extruder heating power | KW | 14.2 | 16 |
| Power of die heating zone | KW | 4 | 4 |
| Hydraulic motor | KW | 11 | 11 |
| Total power | KW | 55.2 | 65 |
DAWSON MACHINE & MOULD GROUP
located in Zhangjiagang city, have more than 18 years' experience in the field of plastic machinery,
injection molding machine, blow molding machine, PET blow molding machine, injection blow molding machine, during the past 18 years, we always force our energy into new areas of plastic machinery, plastic packaging machinery, to update the technology, to learn advanced experience, to confirm new theory and new design, we are forming a unique competitive advantage of our owns.
The machines from our company carry good quality and effective after-sales service, upon the market,
customers from more than 45 countries, we provide complete solution for your plastic industry
business, as well as all sorts of technical support & after-sale services!
Innovations and Beyond: Exploring the 10L Spray Bottle Extrusion Blow Molding Machine
While the 10L Spray Bottle Extrusion Blow Molding Machine has already made a significant mark in the plastic manufacturing landscape, there's a wealth of innovation and untapped potential that deserves deeper exploration. Beyond the basic working principles and common features, this machine continues to evolve, adapting to new challenges and opening up new possibilities for various industries.
In recent years, design innovations have been a driving force behind the improved performance of 10L Spray Bottle Extrusion Blow Molding Machines. One notable innovation is the integration of modular design. Manufacturers are now creating machines with modular components, allowing for easier customization and quick changeovers. For example, the extruder, die head, and clamping unit can be swapped out or modified with relative ease, enabling the machine to produce different types of 10L spray bottles with varying neck finishes, shapes, and functionalities in a short period of time. This modular approach not only reduces downtime during product transitions but also makes maintenance and upgrades more convenient.
Another design breakthrough is the implementation of ergonomic features in the machine's structure. Operators spend long hours working with these machines, and ergonomic design helps reduce fatigue and improve safety. Control panels are now positioned at a comfortable height and angle, with intuitive layouts that minimize the need for operators to stretch or reach awkwardly. Safety guards are designed to be easily accessible for maintenance while providing maximum protection against potential hazards. Additionally, the machine's footprint has been optimized in some models, making it more space-efficient, which is particularly beneficial for factories with limited floor space.
The ability to handle a wide range of materials is crucial for the 10L Spray Bottle Extrusion Blow Molding Machine, and recent advancements have expanded its material adaptability beyond traditional plastics. One of the most exciting developments is the machine's capacity to process bio-based plastics. Materials such as polylactic acid (PLA) and polyhydroxyalkanoates (PHA), derived from renewable resources like corn starch and sugarcane, are now being successfully used in these machines to produce 10L spray bottles. This not only reduces the reliance on fossil fuels but also results in bottles that are more environmentally friendly, as they are biodegradable under certain conditions.
Furthermore, the machine can now handle blended materials with enhanced properties. For instance, a blend of polyethylene and a small percentage of recycled plastic can be processed without compromising the quality of the final 10L spray bottle. The machine's extrusion system has been fine-tuned to handle the varying melt viscosities of these blends, ensuring uniform melting and extrusion. This opens up opportunities for manufacturers to meet sustainability goals by incorporating more recycled content into their products while maintaining the required strength, durability, and chemical resistance of the bottles.
Proper maintenance is essential for ensuring the long-term performance and consistent output of the 10L Spray Bottle Extrusion Blow Molding Machine. Innovations in maintenance practices and monitoring systems have made it easier to keep these machines in optimal condition. Predictive maintenance is one such advancement that is gaining traction. Sensors installed throughout the machine continuously monitor various parameters such as temperature, pressure, vibration, and motor current. This data is analyzed in real-time using advanced algorithms, which can detect early signs of potential issues before they lead to machine failure. For example, a slight increase in vibration in the extruder's screw could indicate wear, and the system can alert maintenance personnel to schedule a check-up, preventing unplanned downtime.
Another aspect of maintenance that has seen improvement is the ease of cleaning. The interior components of the machine, especially the extruder barrel and die head, can accumulate residual plastic over time, which can affect the quality of the parison and the final bottle. New cleaning technologies, such as in-place cleaning (CIP) systems, are being integrated into some models. These systems use specialized cleaning solutions and high-pressure water jets to remove residual plastic without the need for disassembling the machine, saving time and reducing the risk of damage during cleaning.
The future of the 10L Spray Bottle Extrusion Blow Molding Machine looks promising, with several emerging technologies and expanding applications on the horizon. One area of growth is in the medical and pharmaceutical industries. While 10L spray bottles are not typically used for direct drug storage, they are finding applications in the packaging of large-volume medical cleaning solutions, disinfectants, and laboratory reagents. The machine's ability to produce bottles with high precision and cleanroom compatibility is making this possible. Manufacturers are developing machines that can operate in controlled environments, with features such as HEPA filtration systems and stainless-steel components that are easy to sanitize.
| Parameters | Units | DSB70-10L | DSB80-10L |
| Screw diameter | mm | 70 | 80 |
| ScrewL/Dratio | - | 24 | 24 |
| ScrewRPM(50HZ) | r/mm | 10-70 | 10-60 |
| Extrusion capacity per hour(PE) | kg/h | 70 | 110 |
| Number of heaters | - | 3 | 4 |
| Opening stoke | mm | 600 | 600 |
| Platen size | mm | 450*520 | 450*520 |
| Clamping stoke | mm | 200-650 | 200-650 |
| Clamping force | KN | 110 | 110 |
| Dry cycle time | S | 9 | 14 |
| Cooling water pressure | Mpa | 0.2-0.3 | 0.2-0.3 |
| Cooling water consumption | L/min | 60 | 60 |
| Air pressure | Mpa | 0.8 | 0.8 |
| Compressed air consumption | m³/min | 0.8 | 0.8 |
| Machine Dimension(LxWxH) | mm | 3800x2100X2950 | 4000x3100X3150 |
| Machine net weight | T | 7 | 10.2 |
| Double head central distance | mm | 200 | 200 |
| Triple head central distance | mm | 150 | 50 |
| Four head central distance | mm | 100 | 100 |
| Power Unit | |||
| Extrusion motor | KW | 22 | 30 |
| Extruder heating power | KW | 14.2 | 16 |
| Power of die heating zone | KW | 4 | 4 |
| Hydraulic motor | KW | 11 | 11 |
| Total power | KW | 55.2 | 65 |
DAWSON MACHINE & MOULD GROUP
located in Zhangjiagang city, have more than 18 years' experience in the field of plastic machinery,
injection molding machine, blow molding machine, PET blow molding machine, injection blow molding machine, during the past 18 years, we always force our energy into new areas of plastic machinery, plastic packaging machinery, to update the technology, to learn advanced experience, to confirm new theory and new design, we are forming a unique competitive advantage of our owns.
The machines from our company carry good quality and effective after-sales service, upon the market,
customers from more than 45 countries, we provide complete solution for your plastic industry
business, as well as all sorts of technical support & after-sale services!
