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DSB
DAWSON
10L Spray Bottle Extrusion Blow Molding Machine: Navigating New Frontiers in Manufacturing
The 10L Spray Bottle Extrusion Blow Molding Machine is more than just a production tool; it is a key player in the complex web of modern manufacturing, continuously adapting to new challenges and opportunities. As industries become more interconnected and consumer expectations evolve, this machine is stepping into new frontiers, redefining what’s possible in plastic container production.
Supply Chain Synergy: Integrating with the Broader Ecosystem
In today's globalized manufacturing landscape, the 10L Spray Bottle Extrusion Blow Molding Machine is no longer an isolated unit but a vital node in a vast supply chain. Manufacturers are now focusing on integrating these machines with upstream and downstream processes to create a seamless flow of operations. For example, the machine can be connected to raw material suppliers’ systems via cloud - based platforms. This allows for real - time tracking of plastic pellet shipments, ensuring that the machine never runs out of materials unexpectedly. When the machine’s internal inventory of pellets drops to a certain threshold, it automatically sends a request to the supplier, who can then adjust their delivery schedule accordingly.
On the downstream side, the machine can communicate with packaging and logistics systems. Once a batch of 10L spray bottles is produced, the machine sends data about the quantity, dimensions, and weight of the bottles to the packaging line. This enables the packaging equipment to automatically adjust its settings, such as the size of boxes or the number of bottles per pallet, optimizing the packaging process. Additionally, this data is shared with the logistics team, helping them plan transportation routes and schedules more efficiently, reducing delivery times and costs.
Material Innovation: Exploring Beyond Traditional Plastics
While traditional plastics like polyethylene and polypropylene remain staples in 10L spray bottle production, the 10L Spray Bottle Extrusion Blow Molding Machine is now being tested with a range of innovative materials, opening up new possibilities for sustainability and performance. One such material is plant - based bioplastics, made from renewable resources like sugarcane, corn, or even algae. These bioplastics have similar properties to traditional plastics but are more environmentally friendly as they are biodegradable or compostable.
The machine’s extrusion system has been modified to handle the unique characteristics of bioplastics, which often have different melting points and flow properties. Specialized screws and die heads are used to ensure uniform melting and extrusion, resulting in 10L spray bottles that are just as strong and durable as those made from traditional plastics. Another innovative material is recycled plastic combined with additives that enhance its strength and flexibility. The machine can process these blended materials, allowing manufacturers to use a higher percentage of recycled content without compromising the quality of the final product. This not only reduces waste but also lowers the carbon footprint of the production process.
Addressing Global Challenges: Compliance and Adaptability
As manufacturing becomes more global, the 10L Spray Bottle Extrusion Blow Molding Machine must comply with a wide range of international standards and regulations. Different countries have varying requirements for plastic containers, such as restrictions on certain chemicals, specific labeling requirements, and safety standards. The machine’s control system is now equipped with a database of these international standards, allowing manufacturers to easily select the relevant standards for their target markets.
For example, if a manufacturer is producing 10L spray bottles for the European market, the machine can be programmed to meet the strict REACH regulations, which restrict the use of certain hazardous substances. Similarly, for the North American market, it can adhere to FDA standards for food - contact plastics. This compliance functionality not only saves manufacturers time and effort in ensuring their products meet global standards but also reduces the risk of costly recalls or penalties.
Training and Skill Development: Building a Competent Workforce
As the 10L Spray Bottle Extrusion Blow Molding Machine becomes more advanced, the need for a skilled workforce to operate and maintain it is growing. Manufacturers are now investing in comprehensive training programs to equip operators with the knowledge and skills they need to handle the machine’s complex features. These training programs often combine classroom instruction with hands - on experience using simulators.
Simulators replicate the machine’s operations, allowing trainees to practice tasks like setting up the machine, troubleshooting common issues, and adjusting parameters without the risk of damaging the actual machine or producing defective products. Additionally, online training modules are available, enabling operators to learn at their own pace and refresh their knowledge whenever needed. This focus on training not only ensures that the machine is operated efficiently but also empowers operators to take on more complex roles, contributing to their professional growth and job satisfaction.
| Parameters | Units | DSB70-10L | DSB80-10L |
| Screw diameter | mm | 70 | 80 |
| ScrewL/Dratio | - | 24 | 24 |
| ScrewRPM(50HZ) | r/mm | 10-70 | 10-60 |
| Extrusion capacity per hour(PE) | kg/h | 70 | 110 |
| Number of heaters | - | 3 | 4 |
| Opening stoke | mm | 600 | 600 |
| Platen size | mm | 450*520 | 450*520 |
| Clamping stoke | mm | 200-650 | 200-650 |
| Clamping force | KN | 110 | 110 |
| Dry cycle time | S | 9 | 14 |
| Cooling water pressure | Mpa | 0.2-0.3 | 0.2-0.3 |
| Cooling water consumption | L/min | 60 | 60 |
| Air pressure | Mpa | 0.8 | 0.8 |
| Compressed air consumption | m³/min | 0.8 | 0.8 |
| Machine Dimension(LxWxH) | mm | 3800x2100X2950 | 4000x3100X3150 |
| Machine net weight | T | 7 | 10.2 |
| Double head central distance | mm | 200 | 200 |
| Triple head central distance | mm | 150 | 50 |
| Four head central distance | mm | 100 | 100 |
| Power Unit | |||
| Extrusion motor | KW | 22 | 30 |
| Extruder heating power | KW | 14.2 | 16 |
| Power of die heating zone | KW | 4 | 4 |
| Hydraulic motor | KW | 11 | 11 |
| Total power | KW | 55.2 | 65 |
DAWSON MACHINE & MOULD GROUP
located in Zhangjiagang city, have more than 18 years' experience in the field of plastic machinery,
injection molding machine, blow molding machine, PET blow molding machine, injection blow molding machine, during the past 18 years, we always force our energy into new areas of plastic machinery, plastic packaging machinery, to update the technology, to learn advanced experience, to confirm new theory and new design, we are forming a unique competitive advantage of our owns.
The machines from our company carry good quality and effective after-sales service, upon the market,
customers from more than 45 countries, we provide complete solution for your plastic industry
business, as well as all sorts of technical support & after-sale services!
10L Spray Bottle Extrusion Blow Molding Machine: Navigating New Frontiers in Manufacturing
The 10L Spray Bottle Extrusion Blow Molding Machine is more than just a production tool; it is a key player in the complex web of modern manufacturing, continuously adapting to new challenges and opportunities. As industries become more interconnected and consumer expectations evolve, this machine is stepping into new frontiers, redefining what’s possible in plastic container production.
Supply Chain Synergy: Integrating with the Broader Ecosystem
In today's globalized manufacturing landscape, the 10L Spray Bottle Extrusion Blow Molding Machine is no longer an isolated unit but a vital node in a vast supply chain. Manufacturers are now focusing on integrating these machines with upstream and downstream processes to create a seamless flow of operations. For example, the machine can be connected to raw material suppliers’ systems via cloud - based platforms. This allows for real - time tracking of plastic pellet shipments, ensuring that the machine never runs out of materials unexpectedly. When the machine’s internal inventory of pellets drops to a certain threshold, it automatically sends a request to the supplier, who can then adjust their delivery schedule accordingly.
On the downstream side, the machine can communicate with packaging and logistics systems. Once a batch of 10L spray bottles is produced, the machine sends data about the quantity, dimensions, and weight of the bottles to the packaging line. This enables the packaging equipment to automatically adjust its settings, such as the size of boxes or the number of bottles per pallet, optimizing the packaging process. Additionally, this data is shared with the logistics team, helping them plan transportation routes and schedules more efficiently, reducing delivery times and costs.
Material Innovation: Exploring Beyond Traditional Plastics
While traditional plastics like polyethylene and polypropylene remain staples in 10L spray bottle production, the 10L Spray Bottle Extrusion Blow Molding Machine is now being tested with a range of innovative materials, opening up new possibilities for sustainability and performance. One such material is plant - based bioplastics, made from renewable resources like sugarcane, corn, or even algae. These bioplastics have similar properties to traditional plastics but are more environmentally friendly as they are biodegradable or compostable.
The machine’s extrusion system has been modified to handle the unique characteristics of bioplastics, which often have different melting points and flow properties. Specialized screws and die heads are used to ensure uniform melting and extrusion, resulting in 10L spray bottles that are just as strong and durable as those made from traditional plastics. Another innovative material is recycled plastic combined with additives that enhance its strength and flexibility. The machine can process these blended materials, allowing manufacturers to use a higher percentage of recycled content without compromising the quality of the final product. This not only reduces waste but also lowers the carbon footprint of the production process.
Addressing Global Challenges: Compliance and Adaptability
As manufacturing becomes more global, the 10L Spray Bottle Extrusion Blow Molding Machine must comply with a wide range of international standards and regulations. Different countries have varying requirements for plastic containers, such as restrictions on certain chemicals, specific labeling requirements, and safety standards. The machine’s control system is now equipped with a database of these international standards, allowing manufacturers to easily select the relevant standards for their target markets.
For example, if a manufacturer is producing 10L spray bottles for the European market, the machine can be programmed to meet the strict REACH regulations, which restrict the use of certain hazardous substances. Similarly, for the North American market, it can adhere to FDA standards for food - contact plastics. This compliance functionality not only saves manufacturers time and effort in ensuring their products meet global standards but also reduces the risk of costly recalls or penalties.
Training and Skill Development: Building a Competent Workforce
As the 10L Spray Bottle Extrusion Blow Molding Machine becomes more advanced, the need for a skilled workforce to operate and maintain it is growing. Manufacturers are now investing in comprehensive training programs to equip operators with the knowledge and skills they need to handle the machine’s complex features. These training programs often combine classroom instruction with hands - on experience using simulators.
Simulators replicate the machine’s operations, allowing trainees to practice tasks like setting up the machine, troubleshooting common issues, and adjusting parameters without the risk of damaging the actual machine or producing defective products. Additionally, online training modules are available, enabling operators to learn at their own pace and refresh their knowledge whenever needed. This focus on training not only ensures that the machine is operated efficiently but also empowers operators to take on more complex roles, contributing to their professional growth and job satisfaction.
| Parameters | Units | DSB70-10L | DSB80-10L |
| Screw diameter | mm | 70 | 80 |
| ScrewL/Dratio | - | 24 | 24 |
| ScrewRPM(50HZ) | r/mm | 10-70 | 10-60 |
| Extrusion capacity per hour(PE) | kg/h | 70 | 110 |
| Number of heaters | - | 3 | 4 |
| Opening stoke | mm | 600 | 600 |
| Platen size | mm | 450*520 | 450*520 |
| Clamping stoke | mm | 200-650 | 200-650 |
| Clamping force | KN | 110 | 110 |
| Dry cycle time | S | 9 | 14 |
| Cooling water pressure | Mpa | 0.2-0.3 | 0.2-0.3 |
| Cooling water consumption | L/min | 60 | 60 |
| Air pressure | Mpa | 0.8 | 0.8 |
| Compressed air consumption | m³/min | 0.8 | 0.8 |
| Machine Dimension(LxWxH) | mm | 3800x2100X2950 | 4000x3100X3150 |
| Machine net weight | T | 7 | 10.2 |
| Double head central distance | mm | 200 | 200 |
| Triple head central distance | mm | 150 | 50 |
| Four head central distance | mm | 100 | 100 |
| Power Unit | |||
| Extrusion motor | KW | 22 | 30 |
| Extruder heating power | KW | 14.2 | 16 |
| Power of die heating zone | KW | 4 | 4 |
| Hydraulic motor | KW | 11 | 11 |
| Total power | KW | 55.2 | 65 |
DAWSON MACHINE & MOULD GROUP
located in Zhangjiagang city, have more than 18 years' experience in the field of plastic machinery,
injection molding machine, blow molding machine, PET blow molding machine, injection blow molding machine, during the past 18 years, we always force our energy into new areas of plastic machinery, plastic packaging machinery, to update the technology, to learn advanced experience, to confirm new theory and new design, we are forming a unique competitive advantage of our owns.
The machines from our company carry good quality and effective after-sales service, upon the market,
customers from more than 45 countries, we provide complete solution for your plastic industry
business, as well as all sorts of technical support & after-sale services!
