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SM-680II
DAWSON
Fruit Bucket Injection Molding Machines: Forging Ahead in Innovation and Industry Transformation
In the vibrant landscape of the modern manufacturing industry, fruit bucket injection molding machines have firmly established themselves as indispensable workhorses within the fruit packaging sector. As the industry grapples with evolving consumer expectations, stringent regulatory requirements, and rapid technological advancements, these machines are undergoing a continuous process of innovation and transformation.
Digital twin technology has emerged as a revolutionary force in the realm of fruit bucket injection molding. By creating a virtual replica of the physical injection molding machine and its associated production processes, manufacturers can simulate various scenarios and conditions. This digital representation incorporates real - time data from the actual machine, such as temperature fluctuations, pressure variations, and production cycle times.
Engineers can use digital twins to test new mold designs, optimize injection parameters, and troubleshoot potential issues before implementing changes on the physical machine. For example, when developing a new fruit bucket design with complex geometries, the digital twin can predict how the molten plastic will flow within the mold, identify areas prone to air entrapment or insufficient filling, and suggest modifications to the mold or injection process. This not only saves time and resources but also significantly reduces the risk of production failures and costly rework. Additionally, digital twins enable continuous monitoring and analysis of the machine's performance over its entire lifecycle, facilitating proactive maintenance and performance enhancement.
The advent of new and improved materials is reshaping the capabilities of fruit bucket injection molding machines. Bioplastics, made from renewable resources such as corn starch, sugarcane, or cellulose, are gaining increasing popularity due to their biodegradable and compostable properties. However, processing bioplastics requires specific adjustments to the injection molding process, including precise temperature control and modified screw designs to ensure proper melting and flow.
Fruit bucket injection molding machine manufacturers are now developing specialized machines or retrofitting existing ones to handle these advanced materials effectively. For instance, some machines are equipped with enhanced heating and cooling systems that can accommodate the different melting points and processing requirements of bioplastics. Additionally, high - performance engineering plastics with superior mechanical properties, such as increased impact resistance and heat tolerance, are being used for fruit buckets in certain applications. These materials demand higher injection pressures and more precise control during the molding process, driving the development of more powerful and accurate injection molding machines.
In the context of the global push for carbon neutrality, the fruit bucket injection molding industry is embracing a range of green and low - carbon manufacturing technologies. One notable development is the use of heat recovery systems. During the injection molding process, a significant amount of heat is generated, especially during the melting of plastics and the cooling of the mold. Heat recovery systems capture this otherwise wasted heat and reuse it for pre - heating the plastic granules or other processes within the manufacturing facility, thereby reducing overall energy consumption.
Another area of focus is the optimization of the injection molding process itself to minimize material waste. Advanced process control algorithms, combined with real - time monitoring of material flow and consumption, can adjust the injection volume and pressure in real - time to ensure that the minimum amount of plastic is used while still maintaining the required product quality. Additionally, the development of lightweight fruit bucket designs, without sacrificing strength and functionality, further reduces the amount of plastic used per unit, contributing to both cost savings and environmental benefits.
The future of fruit bucket injection molding machines lies in the seamless collaboration between humans and machines. Modern machines are equipped with intuitive user interfaces that provide operators with real - time information about the production process, machine status, and quality control parameters. Augmented reality (AR) and virtual reality (VR) technologies are also being integrated into the operator training and maintenance processes.
For example, AR - enabled smart glasses can overlay digital instructions and information directly onto the operator's field of view when performing maintenance tasks on the injection molding machine. This helps operators quickly identify components, understand the correct procedures, and troubleshoot problems more efficiently. Moreover, machine learning algorithms can analyze operator behavior and decision - making patterns over time, providing personalized training and improvement suggestions. This not only enhances the operator's skills but also optimizes the overall performance of the injection molding machine by leveraging the operator's experience and judgment in combination with the machine's automated capabilities.
In today's interconnected business environment, collaborative manufacturing and supply chain integration are becoming crucial for the fruit bucket injection molding industry. Manufacturers are increasingly partnering with mold makers, raw material suppliers, and fruit producers to streamline the production process and improve overall efficiency.
Through digital platforms, all stakeholders can share real - time information about order requirements, production schedules, and inventory levels. For instance, a fruit producer can directly communicate its specific fruit bucket design and quantity requirements to the injection molding manufacturer, who can then collaborate with the mold maker to quickly produce the necessary molds. At the same time, the raw material supplier can be informed in advance to ensure a continuous supply of plastics. This seamless integration of the supply chain reduces lead times, minimizes inventory holding costs, and enables more responsive production to meet the fluctuating demands of the market.
In conclusion, fruit bucket injection molding machines are in the midst of a remarkable evolution, driven by a confluence of technological advancements, environmental concerns, and changing market dynamics. From digital twin technology and advanced materials to green manufacturing and human - machine collaboration, these innovations are not only enhancing the performance and capabilities of the machines but also reshaping the entire fruit packaging supply chain. As the industry continues to move forward, fruit bucket injection molding machines will undoubtedly play an even more significant role in ensuring the efficient, sustainable, and high - quality production of fruit packaging solutions for the global market.
INJECTION UNIT | A | B | C | D | |
| Screw diameter | mm | 85 | 90 | 95 | 100 |
| Screw L/D ratio | L/D | 23.3 | 22 | 20.8 | 20.8 |
| Theoretical shot volume | cm³ | 2835 | 3179 | 3542 | 3825 |
| Shot weight(PS) | g | 2580 | 2893 | 3223 | 3572 |
| Injection rate | cm³ | 480 | 538 | 599 | 664 |
| Injection pressure | bar | 2020 | 1800 | 1620 | 1450 |
| Max.screw speed | rpm | 135 | |||
| CLAMPING UNIT | ||
| Clamping force | KN | 6800 |
| Opening stroke | mm | 970 |
| Distance between tie-bars | mm | 970*920 |
| Max.mold height | mm | 980 |
| Min.mold height | mm | 380 |
| Ejector stroke | mm | 260 |
| Ejector force | KN | 207 |
| OTHERS | ||
| Max.Pump pressure | MPa | 16 |
| Pump motor power | KW | 37+37 |
| Heating capacity | KW | 44.3 |
| Machine dimensions | m | 10.1*2.3*2.7 |
| Oiltank cubage | L | 1200 |
| Machine weight | t | 30.5 |
DAWSON SM-680II injection molding machine is designed for fruit and beer basket. It is with basket pushing function which is our patent design. With this function, it can be safe for workers and save labor cost for our customers.
DAWSON MACHINE & MOULD GROUP
located in Zhangjiagang city, have more than 18 years' experience in the field of plastic machinery,
injection molding machine, blow molding machine, PET blow molding machine, injection blow molding machine, during the past 18 years, we always force our energy into new areas of plastic machinery, plastic packaging machinery, to update the technology, to learn advanced experience, to confirm new theory and new design, we are forming a unique competitive advantage of our owns.
The machines from our company carry good quality and effective after-sales service, upon the market,
customers from more than 45 countries, we provide complete solution for your plastic industry
business, as well as all sorts of technical support & after-sale services!
Q: Can we visit your factory?
Sure. We located in Zhangjiagang city which is very near Shanghai. For overseas customers, you can fly to Shanghai Pudong International Airport. We can pick you up in the Airport. (or Hongqiao International Airport. ) We also provide visit online by video.
Q: How can we get the exact price of plastic machine?
Contact us with the products size, shape, annual quantity and photo if possible. We can recommend our machine models with quotation.
Q: Do you provide any spare parts with machine?
Yes, we offer all necessary spare parts before shipment.(contact us for packing list )
Q: How about your after-sale service ?
We offer manual instruction and engineer training before loading,after shipment we provide 24 HRS online support, video technical support or field installation assist.
Q: What is the lead time?
For customized machine, it takes about 45-50 days after deposit. For stock machine, fast shipment. ( The actual production cycle will vary according to the degree of customization.)
Q: What is the warranty period for your machine ?
12 months warranty for components and technical support .
Q: Do you provide custom machines?
Most of our machines are customized. Our goal is efficiency and stable performance. We design the machines according to customers products to meet customer' needs.
Q: How can we install the machine when it arrives?
We can send experienced technicians to customer's country for guiding the installation and commission the machine, also train the customer's employees.
Q: What's DAWSON's advantage?
DAWSON provide customers with turnkey projects. Including plant design, plastic machine and mold installation, debugging, also we can source the auxiliary equipment for customers. We can ship the full set of machines after testing in our factory. It will save a lot of cost and time.
DAWSON will be your reliable friend in China, and we will always do our best to give you max support!
Fruit Bucket Injection Molding Machines: Forging Ahead in Innovation and Industry Transformation
In the vibrant landscape of the modern manufacturing industry, fruit bucket injection molding machines have firmly established themselves as indispensable workhorses within the fruit packaging sector. As the industry grapples with evolving consumer expectations, stringent regulatory requirements, and rapid technological advancements, these machines are undergoing a continuous process of innovation and transformation.
Digital twin technology has emerged as a revolutionary force in the realm of fruit bucket injection molding. By creating a virtual replica of the physical injection molding machine and its associated production processes, manufacturers can simulate various scenarios and conditions. This digital representation incorporates real - time data from the actual machine, such as temperature fluctuations, pressure variations, and production cycle times.
Engineers can use digital twins to test new mold designs, optimize injection parameters, and troubleshoot potential issues before implementing changes on the physical machine. For example, when developing a new fruit bucket design with complex geometries, the digital twin can predict how the molten plastic will flow within the mold, identify areas prone to air entrapment or insufficient filling, and suggest modifications to the mold or injection process. This not only saves time and resources but also significantly reduces the risk of production failures and costly rework. Additionally, digital twins enable continuous monitoring and analysis of the machine's performance over its entire lifecycle, facilitating proactive maintenance and performance enhancement.
The advent of new and improved materials is reshaping the capabilities of fruit bucket injection molding machines. Bioplastics, made from renewable resources such as corn starch, sugarcane, or cellulose, are gaining increasing popularity due to their biodegradable and compostable properties. However, processing bioplastics requires specific adjustments to the injection molding process, including precise temperature control and modified screw designs to ensure proper melting and flow.
Fruit bucket injection molding machine manufacturers are now developing specialized machines or retrofitting existing ones to handle these advanced materials effectively. For instance, some machines are equipped with enhanced heating and cooling systems that can accommodate the different melting points and processing requirements of bioplastics. Additionally, high - performance engineering plastics with superior mechanical properties, such as increased impact resistance and heat tolerance, are being used for fruit buckets in certain applications. These materials demand higher injection pressures and more precise control during the molding process, driving the development of more powerful and accurate injection molding machines.
In the context of the global push for carbon neutrality, the fruit bucket injection molding industry is embracing a range of green and low - carbon manufacturing technologies. One notable development is the use of heat recovery systems. During the injection molding process, a significant amount of heat is generated, especially during the melting of plastics and the cooling of the mold. Heat recovery systems capture this otherwise wasted heat and reuse it for pre - heating the plastic granules or other processes within the manufacturing facility, thereby reducing overall energy consumption.
Another area of focus is the optimization of the injection molding process itself to minimize material waste. Advanced process control algorithms, combined with real - time monitoring of material flow and consumption, can adjust the injection volume and pressure in real - time to ensure that the minimum amount of plastic is used while still maintaining the required product quality. Additionally, the development of lightweight fruit bucket designs, without sacrificing strength and functionality, further reduces the amount of plastic used per unit, contributing to both cost savings and environmental benefits.
The future of fruit bucket injection molding machines lies in the seamless collaboration between humans and machines. Modern machines are equipped with intuitive user interfaces that provide operators with real - time information about the production process, machine status, and quality control parameters. Augmented reality (AR) and virtual reality (VR) technologies are also being integrated into the operator training and maintenance processes.
For example, AR - enabled smart glasses can overlay digital instructions and information directly onto the operator's field of view when performing maintenance tasks on the injection molding machine. This helps operators quickly identify components, understand the correct procedures, and troubleshoot problems more efficiently. Moreover, machine learning algorithms can analyze operator behavior and decision - making patterns over time, providing personalized training and improvement suggestions. This not only enhances the operator's skills but also optimizes the overall performance of the injection molding machine by leveraging the operator's experience and judgment in combination with the machine's automated capabilities.
In today's interconnected business environment, collaborative manufacturing and supply chain integration are becoming crucial for the fruit bucket injection molding industry. Manufacturers are increasingly partnering with mold makers, raw material suppliers, and fruit producers to streamline the production process and improve overall efficiency.
Through digital platforms, all stakeholders can share real - time information about order requirements, production schedules, and inventory levels. For instance, a fruit producer can directly communicate its specific fruit bucket design and quantity requirements to the injection molding manufacturer, who can then collaborate with the mold maker to quickly produce the necessary molds. At the same time, the raw material supplier can be informed in advance to ensure a continuous supply of plastics. This seamless integration of the supply chain reduces lead times, minimizes inventory holding costs, and enables more responsive production to meet the fluctuating demands of the market.
In conclusion, fruit bucket injection molding machines are in the midst of a remarkable evolution, driven by a confluence of technological advancements, environmental concerns, and changing market dynamics. From digital twin technology and advanced materials to green manufacturing and human - machine collaboration, these innovations are not only enhancing the performance and capabilities of the machines but also reshaping the entire fruit packaging supply chain. As the industry continues to move forward, fruit bucket injection molding machines will undoubtedly play an even more significant role in ensuring the efficient, sustainable, and high - quality production of fruit packaging solutions for the global market.
INJECTION UNIT | A | B | C | D | |
| Screw diameter | mm | 85 | 90 | 95 | 100 |
| Screw L/D ratio | L/D | 23.3 | 22 | 20.8 | 20.8 |
| Theoretical shot volume | cm³ | 2835 | 3179 | 3542 | 3825 |
| Shot weight(PS) | g | 2580 | 2893 | 3223 | 3572 |
| Injection rate | cm³ | 480 | 538 | 599 | 664 |
| Injection pressure | bar | 2020 | 1800 | 1620 | 1450 |
| Max.screw speed | rpm | 135 | |||
| CLAMPING UNIT | ||
| Clamping force | KN | 6800 |
| Opening stroke | mm | 970 |
| Distance between tie-bars | mm | 970*920 |
| Max.mold height | mm | 980 |
| Min.mold height | mm | 380 |
| Ejector stroke | mm | 260 |
| Ejector force | KN | 207 |
| OTHERS | ||
| Max.Pump pressure | MPa | 16 |
| Pump motor power | KW | 37+37 |
| Heating capacity | KW | 44.3 |
| Machine dimensions | m | 10.1*2.3*2.7 |
| Oiltank cubage | L | 1200 |
| Machine weight | t | 30.5 |
DAWSON SM-680II injection molding machine is designed for fruit and beer basket. It is with basket pushing function which is our patent design. With this function, it can be safe for workers and save labor cost for our customers.
DAWSON MACHINE & MOULD GROUP
located in Zhangjiagang city, have more than 18 years' experience in the field of plastic machinery,
injection molding machine, blow molding machine, PET blow molding machine, injection blow molding machine, during the past 18 years, we always force our energy into new areas of plastic machinery, plastic packaging machinery, to update the technology, to learn advanced experience, to confirm new theory and new design, we are forming a unique competitive advantage of our owns.
The machines from our company carry good quality and effective after-sales service, upon the market,
customers from more than 45 countries, we provide complete solution for your plastic industry
business, as well as all sorts of technical support & after-sale services!
Q: Can we visit your factory?
Sure. We located in Zhangjiagang city which is very near Shanghai. For overseas customers, you can fly to Shanghai Pudong International Airport. We can pick you up in the Airport. (or Hongqiao International Airport. ) We also provide visit online by video.
Q: How can we get the exact price of plastic machine?
Contact us with the products size, shape, annual quantity and photo if possible. We can recommend our machine models with quotation.
Q: Do you provide any spare parts with machine?
Yes, we offer all necessary spare parts before shipment.(contact us for packing list )
Q: How about your after-sale service ?
We offer manual instruction and engineer training before loading,after shipment we provide 24 HRS online support, video technical support or field installation assist.
Q: What is the lead time?
For customized machine, it takes about 45-50 days after deposit. For stock machine, fast shipment. ( The actual production cycle will vary according to the degree of customization.)
Q: What is the warranty period for your machine ?
12 months warranty for components and technical support .
Q: Do you provide custom machines?
Most of our machines are customized. Our goal is efficiency and stable performance. We design the machines according to customers products to meet customer' needs.
Q: How can we install the machine when it arrives?
We can send experienced technicians to customer's country for guiding the installation and commission the machine, also train the customer's employees.
Q: What's DAWSON's advantage?
DAWSON provide customers with turnkey projects. Including plant design, plastic machine and mold installation, debugging, also we can source the auxiliary equipment for customers. We can ship the full set of machines after testing in our factory. It will save a lot of cost and time.
DAWSON will be your reliable friend in China, and we will always do our best to give you max support!
