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SM-680II
DAWSON
Sustainable Practices in Beer Container Molding
As consumers and businesses alike become more environmentally conscious, sustainability has become a key consideration in the production of beer packaging—and injection molding machines are leading the way in implementing sustainable practices for beer baskets and boxes. These machines offer a range of eco-friendly benefits, from reducing waste to lowering carbon footprints, making them a responsible choice for breweries looking to minimize their environmental impact.
One of the primary sustainable features of injection molding is its ability to reuse plastic scrap. During the molding process, excess plastic—such as the runners that connect the molten plastic to the mold—can be collected, ground up, and mixed with new plastic pellets for reuse. This reduces the amount of plastic waste sent to landfills and lowers the demand for virgin plastic, which is derived from fossil fuels. In some cases, up to 30% of the plastic used in injection molding can be recycled scrap, significantly reducing the environmental footprint of the production process.
The lightweight nature of injection-molded beer baskets and boxes also contributes to sustainability. Compared to containers made from heavier materials like glass or metal, plastic containers are lighter, which means they require less fuel to transport. This reduces greenhouse gas emissions from trucks, ships, and other transportation vehicles, helping to mitigate climate change. For example, a truckload of lightweight plastic beer baskets can carry more units than a truckload of heavier containers, reducing the number of trips needed and further lowering emissions.
Injection molding also supports the use of recycled plastics in the production of beer containers. Many manufacturers now offer beer baskets and boxes made from post-consumer recycled (PCR) plastic, which is derived from plastic bottles and other waste products. These PCR plastics are processed and melted down, then used in the injection molding process to create new containers. Using PCR plastic not only reduces the amount of plastic waste but also conserves natural resources, as it requires less energy to produce than virgin plastic.
The durability of injection-molded beer containers is another sustainable advantage. Unlike flimsy packaging that may tear or break after a single use, these containers are designed to be reused multiple times. This extends their lifespan, reducing the need for frequent replacements and ultimately lowering the overall demand for new packaging. Breweries and retailers can reuse the baskets and boxes for shipping and storage, while consumers can repurpose them for home storage or other uses, further maximizing their value.
Finally, injection molding machines themselves are becoming more energy-efficient. Modern machines are designed with energy-saving features such as variable-speed drives, which adjust the energy consumption based on the production load, and efficient heating systems that minimize heat loss. These improvements reduce the amount of electricity used in the production process, lowering the carbon footprint of manufacturing beer containers.
| INJECTION UNIT | A | B | C | D | |
| Screw diameter | mm | 85 | 90 | 95 | 100 |
| Screw L/D ratio | L/D | 23.3 | 22 | 20.8 | 20.8 |
| Theoretical shot volume | cm³ | 2835 | 3179 | 3542 | 3825 |
| Shot weight(Ps) | g | 2580 | 2893 | 3223 | 3572 |
| Injection rate | cm³ | 480 | 538 | 599 | 664 |
| Injection pressure | bar | 2020 | 1800 | 1620 | 1450 |
| Max.screw speed | rpm | 135 | |||
| CLAMPING UNIT | |||||
| Clamping force | KN | 6800 | |||
| Opening stroke | mm | 970 | |||
| Distance between tie-bars | mm | 970*920 | |||
| Max.mold height | mm | 980 | |||
| Min.mold height | mm | 380 | |||
| Ejector stroke | mm | 260 | |||
| Ejector force | KN | 207 | |||
| OTHERS | |||||
| Max.Pump pressure | MPa | 16 | |||
| Pump motor power | KW | 37+37 | |||
| Heating capacity | K | 44.3 | |||
| Oiltank cubage | L | 1200 | |||
| Machine weight | t | 30.5 | |||
DAWSON SM-680ll iniection molding machine is designed for fruit and vegetable basket.It is with basket pushing function which is our patent design.With this function,it can be safe for workers and save labor cost for our customers.
DAWSON MACHINE & MOULD GROUP
located in Zhangjiagang city, have more than 18 years' experience in the field of plastic machinery,injection molding machine, blow molding machine, PET blow molding machine, injection blow moldingmachine, during the past 18 years, we always force our energy into new areas of plastic machinery,plastic packaging machinery, to update the technology, to learn advanced experience,to confirm new theory and new design, we are forming a unique competitive advantage of our owns.The machines from our company carry good quality and effective after-sales service, upon the market,customers from more than 45 countries, we provide complete solution for your plastic industrybusiness, as well as all sorts of technical support & after-sale services!
Q: Can we visit your factory?
Sure. We located in Zhangjiagang city which is very near Shanghai. For overseas customers, you can fly to Shanghai Pudong International Airport. We can pick you up in the Airport. (or Hongqiao International Airport. ) We also provide visit online by video.
Q: How can we get the exact price of plastic machine?
Contact us with the products size, shape, annual quantity and photo if possible. We can recommend our machine models with quotation.
Q: Do you provide any spare parts with machine?
Yes, we offer all necessary spare parts before shipment.(contact us for packing list )
Q: How about your after-sale service ?
We offer manual instruction and engineer training before loading,after shipment we provide 24 HRS online support, video technical support or field installation assist.
Q: What is the lead time?
For customized machine, it takes about 45-50 days after deposit. For stock machine, fast shipment. ( The actual production cycle will vary according to the degree of customization.)
Q: What is the warranty period for your machine ?
12 months warranty for components and technical support .
Q: Do you provide custom machines?
Most of our machines are customized. Our goal is efficiency and stable performance. We design the machines according to customers products to meet customer' needs.
Q: How can we install the machine when it arrives?
We can send experienced technicians to customer's country for guiding the installation and commission the machine, also train the customer's employees.
Q: What's DAWSON's advantage?
DAWSON provide customers with turnkey projects. Including plant design, plastic machine and mold installation, debugging, also we can source the auxiliary equipment for customers. We can ship the full set of machines after testing in our factory. It will save a lot of cost and time.
DAWSON will be your reliable friend in China, and we will always do our best to give you max support!
Sustainable Practices in Beer Container Molding
As consumers and businesses alike become more environmentally conscious, sustainability has become a key consideration in the production of beer packaging—and injection molding machines are leading the way in implementing sustainable practices for beer baskets and boxes. These machines offer a range of eco-friendly benefits, from reducing waste to lowering carbon footprints, making them a responsible choice for breweries looking to minimize their environmental impact.
One of the primary sustainable features of injection molding is its ability to reuse plastic scrap. During the molding process, excess plastic—such as the runners that connect the molten plastic to the mold—can be collected, ground up, and mixed with new plastic pellets for reuse. This reduces the amount of plastic waste sent to landfills and lowers the demand for virgin plastic, which is derived from fossil fuels. In some cases, up to 30% of the plastic used in injection molding can be recycled scrap, significantly reducing the environmental footprint of the production process.
The lightweight nature of injection-molded beer baskets and boxes also contributes to sustainability. Compared to containers made from heavier materials like glass or metal, plastic containers are lighter, which means they require less fuel to transport. This reduces greenhouse gas emissions from trucks, ships, and other transportation vehicles, helping to mitigate climate change. For example, a truckload of lightweight plastic beer baskets can carry more units than a truckload of heavier containers, reducing the number of trips needed and further lowering emissions.
Injection molding also supports the use of recycled plastics in the production of beer containers. Many manufacturers now offer beer baskets and boxes made from post-consumer recycled (PCR) plastic, which is derived from plastic bottles and other waste products. These PCR plastics are processed and melted down, then used in the injection molding process to create new containers. Using PCR plastic not only reduces the amount of plastic waste but also conserves natural resources, as it requires less energy to produce than virgin plastic.
The durability of injection-molded beer containers is another sustainable advantage. Unlike flimsy packaging that may tear or break after a single use, these containers are designed to be reused multiple times. This extends their lifespan, reducing the need for frequent replacements and ultimately lowering the overall demand for new packaging. Breweries and retailers can reuse the baskets and boxes for shipping and storage, while consumers can repurpose them for home storage or other uses, further maximizing their value.
Finally, injection molding machines themselves are becoming more energy-efficient. Modern machines are designed with energy-saving features such as variable-speed drives, which adjust the energy consumption based on the production load, and efficient heating systems that minimize heat loss. These improvements reduce the amount of electricity used in the production process, lowering the carbon footprint of manufacturing beer containers.
| INJECTION UNIT | A | B | C | D | |
| Screw diameter | mm | 85 | 90 | 95 | 100 |
| Screw L/D ratio | L/D | 23.3 | 22 | 20.8 | 20.8 |
| Theoretical shot volume | cm³ | 2835 | 3179 | 3542 | 3825 |
| Shot weight(Ps) | g | 2580 | 2893 | 3223 | 3572 |
| Injection rate | cm³ | 480 | 538 | 599 | 664 |
| Injection pressure | bar | 2020 | 1800 | 1620 | 1450 |
| Max.screw speed | rpm | 135 | |||
| CLAMPING UNIT | |||||
| Clamping force | KN | 6800 | |||
| Opening stroke | mm | 970 | |||
| Distance between tie-bars | mm | 970*920 | |||
| Max.mold height | mm | 980 | |||
| Min.mold height | mm | 380 | |||
| Ejector stroke | mm | 260 | |||
| Ejector force | KN | 207 | |||
| OTHERS | |||||
| Max.Pump pressure | MPa | 16 | |||
| Pump motor power | KW | 37+37 | |||
| Heating capacity | K | 44.3 | |||
| Oiltank cubage | L | 1200 | |||
| Machine weight | t | 30.5 | |||
DAWSON SM-680ll iniection molding machine is designed for fruit and vegetable basket.It is with basket pushing function which is our patent design.With this function,it can be safe for workers and save labor cost for our customers.
DAWSON MACHINE & MOULD GROUP
located in Zhangjiagang city, have more than 18 years' experience in the field of plastic machinery,injection molding machine, blow molding machine, PET blow molding machine, injection blow moldingmachine, during the past 18 years, we always force our energy into new areas of plastic machinery,plastic packaging machinery, to update the technology, to learn advanced experience,to confirm new theory and new design, we are forming a unique competitive advantage of our owns.The machines from our company carry good quality and effective after-sales service, upon the market,customers from more than 45 countries, we provide complete solution for your plastic industrybusiness, as well as all sorts of technical support & after-sale services!
Q: Can we visit your factory?
Sure. We located in Zhangjiagang city which is very near Shanghai. For overseas customers, you can fly to Shanghai Pudong International Airport. We can pick you up in the Airport. (or Hongqiao International Airport. ) We also provide visit online by video.
Q: How can we get the exact price of plastic machine?
Contact us with the products size, shape, annual quantity and photo if possible. We can recommend our machine models with quotation.
Q: Do you provide any spare parts with machine?
Yes, we offer all necessary spare parts before shipment.(contact us for packing list )
Q: How about your after-sale service ?
We offer manual instruction and engineer training before loading,after shipment we provide 24 HRS online support, video technical support or field installation assist.
Q: What is the lead time?
For customized machine, it takes about 45-50 days after deposit. For stock machine, fast shipment. ( The actual production cycle will vary according to the degree of customization.)
Q: What is the warranty period for your machine ?
12 months warranty for components and technical support .
Q: Do you provide custom machines?
Most of our machines are customized. Our goal is efficiency and stable performance. We design the machines according to customers products to meet customer' needs.
Q: How can we install the machine when it arrives?
We can send experienced technicians to customer's country for guiding the installation and commission the machine, also train the customer's employees.
Q: What's DAWSON's advantage?
DAWSON provide customers with turnkey projects. Including plant design, plastic machine and mold installation, debugging, also we can source the auxiliary equipment for customers. We can ship the full set of machines after testing in our factory. It will save a lot of cost and time.
DAWSON will be your reliable friend in China, and we will always do our best to give you max support!
