20L Jerrycan Extrusion Blow Molding Machine: Bionic Intelligent Control, Opening a New Era in Packaging Manufacturing
In the highly competitive field of industrial packaging manufacturing, the pursuit of breakthrough technology and excellent performance drives us to continue to innovate. Our 20-liter oil barrel extrusion blow molding machine is a breakthrough that combines bionic design concepts, adaptive production systems, and digital traceable quality management, setting a new benchmark for future oil barrel production.
1. Bionic intelligent control technology subverts traditional manufacturing mode
Inspired by the efficient material conveying mechanism in nature, our 20-liter oil barrel extrusion blow molding machine introduces a bionic extrusion structure. The screw design imitates the peristaltic movement of biological intestines and adopts a series of wavy grooves and variable pitch segments. This unique structure not only increases the plasticizing efficiency by 30%, but also makes the plastic melt more evenly mixed. By optimizing the shearing and conveying of materials, the formation of stress in the plastic barrel is reduced, so that the product has higher dimensional stability and stronger resistance to deformation.
The equipment is also equipped with a bionic intelligent sensor network that simulates the nervous system of an organism. These sensors are distributed on key components such as the extruder, die head and mold, and can "sense" subtle changes in the production environment, including temperature fluctuations, changes in material viscosity and mechanical vibrations. Similar to the way organisms respond to external stimuli, the equipment's control system can instantly adjust parameters to maintain optimal production conditions, ensure stable output quality, and reduce defect rates by 18%.
2. Adaptive production system to cope with complex production needs
Our 20-liter plastic barrel extrusion blow molding machine adopts an advanced adaptive production system. Using the Internet of Things (IoT) and edge computing technology, the equipment can autonomously analyze real-time production data and adapt to various production scenarios. For example, when switching between different types of plastic materials, the system can automatically adjust the extrusion speed, temperature profile, and blow molding pressure within minutes, without a lot of manual calibration, and shorten the setup time by 40%. The modular mold adjustment mechanism further enhances the adaptability of the machine, allowing mold size, shape, and functional characteristics to be modified quickly and accurately. Whether it is adjusting the wall thickness of the oil barrel, changing the shape of the handle, or adding a custom-designed groove, the system can achieve a seamless transition, allowing manufacturers to easily meet diverse customer needs.
3. Digital quality traceability, building a transparent production system
Our equipment adopts a digitally traceable quality management system to take quality assurance to a new level. Each 20-liter gasoline tank produced is given a unique digital identity, similar to a digital fingerprint. Through the integration of blockchain technology and RFID tags, the entire production process from raw material procurement to final product inspection is recorded and stored in an immutable digital ledger.
The system enables customers and manufacturers to trace the source of materials, monitor production parameters at each stage, and verify the quality test results of individual gasoline tanks. Once a quality problem occurs, the root cause can be quickly identified and corrected, thereby improving product reliability and enhancing customer trust. In addition, the accumulated production data can be analyzed to continuously optimize the production process and improve long-term quality performance.
4. Low-carbon manufacturing solutions, practicing the concept of green development
We are committed to sustainable manufacturing, and the 20-liter gasoline tank extrusion blow molding machine integrates a comprehensive low-carbon manufacturing solution. The energy recovery system of the equipment captures and reuses the waste heat generated during the extrusion process. By recycling this heat for preheating materials or other auxiliary processes, the overall energy consumption can be reduced by 35%, significantly reducing production costs and carbon emissions.
In addition, the equipment is highly compatible with recycled plastics and bio-based plastics. Its optimized plasticizing and molding processes ensure that these environmentally friendly materials can be processed with the same quality and efficiency as virgin plastics. This not only supports the circular economy, but also helps manufacturers meet the growing demand for sustainable packaging solutions and enhance their brand image in the market.
V. Full-dimensional service ecology to protect the sustainable development of enterprises
We are committed to creating a full-dimensional service ecology for our customers. Our pre-sales service team provides in-depth industry analysis and customized investment planning to help customers understand market trends and make informed decisions on equipment procurement. Through virtual simulation demonstrations, customers can experience the performance and production capacity of the machine in a digital environment before purchasing.
In the after-sales stage, our service network provides 24/7 remote monitoring and support. Using augmented reality (AR) technology, our technicians can provide real-time visual guidance for on-site maintenance and troubleshooting, thereby reducing the need for on-site operations and minimizing downtime. We also provide regular performance optimization services, where our experts analyze production data and fine-tune the operation of the machine to ensure that it maintains optimal efficiency throughout its life cycle.
All in all, our 20L gasoline tank extrusion blow molding machine represents a major leap forward in industrial packaging manufacturing. With its bionic intelligent control, adaptive production capabilities, digital quality traceability, low-carbon manufacturing features, and a comprehensive service ecosystem, it provides manufacturers with a future-proof solution. Embrace this innovative machine and start your journey to transform your gasoline tank production to be smarter, more efficient, and more sustainable.
Q: Can we visit your factory?
Sure. We located in Zhangjiagang city which is very near Shanghai. For overseas customers, you can fly to Shanghai Pudong International Airport. We can pick you up in the Airport. (or Hongqiao International Airport. ) We also provide visit online by video.
Q: How can we get the exact price of plastic machine?
Contact us with the products size, shape, annual quantity and photo if possible. We can recommend our machine models with quotation.
Q: Do you provide any spare parts with machine?
Yes, we offer all necessary spare parts before shipment.(contact us for packing list )
Q: How about your after-sale service ?
We offer manual instruction and engineer training before loading,after shipment we provide 24 HRS online support, video technical support or field installation assist.
Q: What is the lead time?
For customized machine, it takes about 45-50 days after deposit. For stock machine, fast shipment. ( The actual production cycle will vary according to the degree of customization.)
Q: What is the warranty period for your machine ?
12 months warranty for components and technical support .
Q: Do you provide custom machines?
Most of our machines are customized. Our goal is efficiency and stable performance. We design the machines according to customers products to meet customer' needs.
Q: How can we install the machine when it arrives?
We can send experienced technicians to customer's country for guiding the installation and commission the machine, also train the customer's employees.
Q: What's DAWSON's advantage?
DAWSON provide customers with turnkey projects. Including plant design, plastic machine and mold installation, debugging, also we can source the auxiliary equipment for customers. We can ship the full set of machines after testing in our factory. It will save a lot of cost and time.
Electronic Parts | |
Parison Control system | M00G 200 points |
Micro computer control system | WISETECH |
Temperature Controller | WISETECH |
Auxiliary Relay | OMRON |
contactor | Schneider |
Main Power Switch | Schneider |
Approach switch | Schneider |
Electric motor | W&N |
Inverter | INNOVANCE |
Hydraulic Parts | |
Oil pump | SUMITOMO |
Valve | YUKEN |
Oil pump and connection | YUKEN |
Sealed part | DZ |
Air Control System | |
Cylinder | AIRTAC |
Air Valve | AIRTAC |
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