Automatic Pontoon Dock Floating Plastic Floater Dock Extrusion Blow Molding Machines

Elevate Your PV Floating Projects with Advanced HDPE Extrusion Blow Molding Machines

In the rapidly expanding realm of renewable energy, photovoltaic (PV) floating systems have emerged as a smart solution to harness solar power over water, unlocking new potential in regions where land is scarce. At the core of these innovative systems lies the unsung hero: the automatic plastic floating pontoon platform making machine, specifically the HDPE extrusion blow molding machine. Models like DSB100/110/120 are redefining what’s possible in PV floating infrastructure, combining precision, durability, and efficiency to meet the unique demands of aquatic solar projects.

When it comes to building floating platforms for solar panels, the choice of material is non-negotiable. High-Density Polyethylene (HDPE) stands out as the ideal candidate, and for compelling reasons. Unlike other plastics or metals, HDPE brings a rare blend of strength and resilience tailored to aquatic environments. It resists corrosion from water—whether freshwater lakes, reservoirs, or even slightly saline coastal areas—ensuring it won’t degrade over time. Its inherent flexibility absorbs shocks from waves or wind, protecting the delicate solar equipment above. Most importantly, HDPE’s lightweight nature, paired with impressive load-bearing capacity, allows it to support heavy solar panels, inverters, and wiring without compromising stability. For PV projects aiming for a 25+ year lifespan, HDPE’s durability is not just an advantage—it’s a necessity.

The DSB100/110/120 series, initially engineered for crafting 100-250L HDPE life buoys, has evolved into a cornerstone of PV floating platform manufacturing. Its extrusion blow molding process is meticulously designed to address the strict standards of PV projects, offering benefits that set it apart from conventional manufacturing methods.

PV floating platforms rely on thousands of interconnected pontoons working in unison. Even the smallest inconsistency in size or thickness can lead to uneven weight distribution, risking system failure. The DSB100/110/120 machines eliminate this risk through advanced extrusion technology. Equipped with real-time sensors and automated controls, they ensure every pontoon boasts uniform wall thickness, exact dimensions, and consistent density. This precision guarantees that each unit can bear its share of the load, keeping the entire platform stable—whether in calm lakes or choppy coastal waters.

Customization to Fit Every Project’s Needs

No two PV floating projects are alike. A small community project on a pond demands different pontoon designs than a utility-scale farm spanning a large reservoir. The DSB100/110/120 machines thrive in this diversity. With adjustable mold configurations and programmable settings, they can produce pontoons in various shapes—from rectangular modules that lock together like puzzle pieces to curved designs optimized for water flow. Need larger units to reduce assembly time? Or smaller, more agile pontoons for irregular water bodies? These machines adapt seamlessly, empowering engineers to tailor every detail to the project’s unique geography and energy goals.

As the world races to adopt renewable energy, PV floating projects are growing larger and more ambitious. The DSB100/110/120 machines rise to this challenge with high-volume production capabilities. Their continuous extrusion process minimizes downtime, churning out hundreds of pontoons daily. Automated material handling, from HDPE pellet feeding to finished product ejection, reduces labor costs and human error. For developers, this means faster project timelines—getting clean energy online sooner—and lower per-unit costs, making large-scale PV floating projects more economically viable than ever.

PV floating systems are long-term investments, and their components must stand the test of time. HDPE pontoons produced by the DSB100/110/120 machines are engineered for longevity. Their seamless, one-piece construction (a key advantage of blow molding) eliminates weak points like seams or welds, which often fail in wet environments. UV-resistant additives integrated during production shield the pontoons from sunlight degradation, ensuring they remain strong even after decades of exposure.

Sustainability is another standout feature. HDPE is fully recyclable, aligning with the PV industry’s commitment to reducing environmental impact. At the end of a platform’s lifespan, pontoons can be melted down and repurposed, closing the loop on waste. Additionally, the DSB100/110/120 machines optimize energy use during production, consuming less power than traditional molding methods—further reducing the carbon footprint of your PV project.

The impact of these advanced blow molding machines is already visible in landmark PV floating projects worldwide. In a tropical region of South America, a 300MW floating solar farm uses DSB110-produced pontoons to withstand heavy rainfall and strong currents. The uniform design of the pontoons ensures the platform remains stable year-round, generating enough energy to power 200,000 homes.

In North America, a innovative project on a man-made reservoir chose DSB100 machines to create custom pontoons that fit around existing underwater infrastructure. This flexibility allowed the project to maximize energy output without disrupting the reservoir’s primary function as a water source—proving that precision manufacturing and environmental stewardship can go hand in hand.

In the journey toward a carbon-neutral future, PV floating systems are a vital step. With the DSB100/110/120 machines, you’re not just building floating platforms—you’re building a foundation for reliable, scalable, and sustainable solar energy.

LASTIC MOULDING MACHINE WITH MOOG PARISON CONTROL FOR SOLARPANEL WATER FLOATING BLOW MOLDING MACHINEDAWSON MACHINERY & MOULD GROUP

***EXTRUSION BLOW MOLDING MACHINE EXPERT***

OUR CUSTOMERS ARE ALL AROUND THE WORLD.

VIETNAM, AUSTRALIA, INDONESIA, MALAYSIA, THAILAND, SRI LANKA.KAZAKHSTAN, RUSSIA, UAE, SAUDI ARABIA, MALTA, ROMANIA, ITALY, INDIA.SYRIA, ETHIOPIA, EGYPT, SUDAN, TUNISIA, ALGERIA, KENYA, NIGERIA,SOUTH AFRICA, ZIMBABWE, MEXICO,GUATEMALA, ECUADOR, COLOMBIA,VENEZUELA, PERU....

SUITABLE FOR MAKING 100-250L HDPE LIFE BUOY, FLOATER.EQUIPED WITH MOOG PARISON CONTROLLERWITH SERVO MOTOR

DAWSON MACHINE & MOULD GROUP

located in Zhangjiagang city, have more than 18 years' experience in the field of plastic machinery,injection molding machine, blow molding machine, PET blow molding machine, injection blow moldingmachine, during the past 18 years, we always force our energy into new areas of plastic machinery,plastic packaging machinery, to update the technology, to learn advanced experience,to confirm new theory and new design, we are forming a unique competitive advantage of our owns.The machines from our company carry good quality and effective after-sales service, upon the market,customers from more than 45 countries, we provide complete solution for your plastic industrybusiness, as well as all sorts of technical support & after-sale services!

Q: Can we visit your factory?
Sure. We located in Zhangjiagang city which is very near Shanghai. For overseas customers, you can fly to Shanghai Pudong International Airport. We can pick you up in the Airport. (or Hongqiao International Airport. ) We also provide visit online by video.

Q: How can we get the exact price of plastic machine?
Contact us with the products size, shape, annual quantity and photo if possible. We can recommend our machine models with quotation.

Q: Do you provide any spare parts with machine?
Yes, we offer all necessary spare parts before shipment.(contact us for packing list )

Q: How about your after-sale service ?
We offer manual instruction and engineer training before loading,after shipment we provide 24 HRS online support, video technical support or field installation assist.

Q: What is the lead time?
For customized machine, it takes about 45-50 days after deposit. For stock machine, fast shipment. ( The actual production cycle will vary according to the degree of customization.)

Q: What is the warranty period for your machine ?
12 months warranty for components and technical support .

Q: Do you provide custom machines?
Most of our machines are customized. Our goal is efficiency and stable performance. We design the machines according to customers products to meet customer' needs.

Q: How can we install the machine when it arrives?
We can send experienced technicians to customer's country for guiding the installation and commission the machine, also train the customer's employees.

Q: What's DAWSON's advantage?
DAWSON provide customers with turnkey projects. Including plant design, plastic machine and mold installation, debugging, also we can source the auxiliary equipments for customers. We can ship the full set of machines after testing in our factory. It will save a lot of cost and time.

DAWSON will be your reliable friend in China, and we will always do our best to give you max support!